Lifecycle Services - We Don't Disappear After Installation.
A warehouse racking system is a long-term infrastructure investment. Kaizen protects that investment with EN 15635-compliant rack audits, certified repairs, system upgrades, relocation management, and user safety training across AP, Telangana, and Odisha.
The cost of ignoring rack maintenance
Warehouse racking is designed to carry tonnes of goods, operate in proximity to moving forklifts, and perform safely for decades. But it does not maintain itself. Every day, forklifts clip uprights, loads are placed incorrectly, and connection points are subjected to operational stress. This damage accumulates quietly - until it doesn't.
Damage tracking
Load safety
Relocation
Upgradation
Safety liability
Service Portfolio
Six services to keep your racking safe, compliant and ready for change.
Rack Audits, Repairs & Preventive Maintenance
Rack Safety Audit - EN 15635 Compliant
What an audit covers
A Kaizen rack safety audit is a certified structural inspection of every racking bay in your warehouse, conducted against the EN 15635 European standard - referenced in Indian warehouse HSE guidance.
A formal written report is delivered covering every bay inspected, with a prioritized repair and replacement schedule. This supports GMP compliance, HSE audits, insurance requirements, and occupier liability documentation.
Audit output: three classifications
When your warehouse needs an audit
- You have never had a formal rack audit, regardless of how long the system has been installed
- Your last audit was more than 12 months ago
- You are about to add or extend your racking system
- Your facility handles pharmaceutical, food, or other regulated goods
- You have experienced a forklift impact with any racking bay
- You are preparing for an HSE inspection, insurance review, or GMP audit
Rack Repair
Certified repair. Genuine Godrej parts. Fast turnaround.
Rack repair by Kaizen uses only genuine Godrej replacement components — uprights, beams, bracing, footplates, beam connectors, and locking pins. No generic or third-party components.
Preventive Maintenance
For high-forklift-traffic environments, Kaizen offers a preventive maintenance schedule: quarterly or half-yearly inspections that identify Amber-classification damage before it escalates to Red, reducing both repair cost and operational disruption.
Relocation & Reconfiguration
Your storage investment moves with your business
Warehouse relocations are increasingly common as AP's industrial estate landscape expands. A Godrej racking installation represents a significant capital investment that should not be written off when operations move.
Pre-relocation condition audit
Every bay inspected and all components catalogued before dismantling begins.
Systematic dismantling
By trained Kaizen technicians, not general labour. Every component is categorized:
Component labelling and cataloguing
Every upright, beam, and brace labelled for reassembly at the new site.
Managed transport
Component packing and transport coordination to the new location.
Reinstallation
To the correct specification at the new site, with updated layout drawing and load boards.
Documentation update
Load board revision for any configuration changes at the new site.
Kaizen manages the entire relocation to minimize downtime.
Upgrades, Modernisation & Moveable-System Support
Grow your system as your business grows
A racking system installed for 500 pallets may no longer suit an operation handling 1,500. Replacing the entire system is expensive and disruptive. A well-designed upgrade is often more cost-effective.
System extension
Additional bays added within the same footprint.
Height extension
Increasing rack height where clear height permits, adding pallet levels to existing uprights.
Configuration conversion
Converting selective racking to double deep, or extending to VNA.
Load rating review
Re-specifying the system for heavier pallet loads following changes in product mix.
Safety compliance upgrade
Adding footplate anchoring, bracing, or rack protection where previously omitted.
Upgrade, don't replace.
Extend what you already own and avoid the cost and downtime of a full replacement.
Specialist care for systems that move
Mobile Pallet Racking, Shuttle Racking, Mobistack Mobile Compactors, and other motorized storage systems require specialist servicing.
Mobile Pallet Racking
Annual servicing of undercarriages.
Shuttle Racking
Battery and communication system servicing.
Mobistack Mobile Compactors
Annual service covering rails, wheels, safety sensors, motor and control panel.
Genuine Godrej spare parts
Available for all mobile system variants.
Service Process
Enquiry
Contact Kaizen with the service required, warehouse location, and preferred timeline.
Site visit
For audits and repairs, we visit the warehouse to assess scope before providing a cost.
Scope and quotation
Written scope and fixed-price quotation within 3–5 working days.
Scheduling
Work scheduled to minimize operational disruption; night shifts and weekend service available.
Service delivery
Kaizen-certified technicians execute the work using genuine Godrej parts.
Documentation
Formal written report, updated load boards, and completion documentation at handover.
Ready to transform your warehouse?
Start with a free site survey.
Our storage specialists will visit your facility, assess your inventory profile and floor plan, and recommend the right Godrej system — at no cost, no obligation.